The Emerging Polycarbonate Market in India: A Game-Changer for Domestic Manufacturing

Indian Polycarbonate Market, Growth and Demand Overview, 2023

India Polycarbonate Market

The polycarbonate market in India is poised for transformation, with rising industrialization and growing polycarbonate demand across automotive, construction, and electronics end use industries, the country has long relied on polycarbonate imports to meet its needs. However, in coming years this dynamic is set to shift, Deepak Chem Tech Limited has announced a new polycarbonate production facility, with a capacity of 165 kilotons, marks a pivotal moment for the industry. 

This ambitious project, expected to commence operations by 2028, will leverage technology acquired in partnership with Trinseo PLC. Additionally, in mid-2024, Deepak Chem Tech Limited acquired OXOC Chemicals Limited (Oxoc), a company specializing in polycarbonate compounds, which launched its production facility earlier in 2024

India is the second-largest polycarbonate importer globally, with imports reaching around 273 kilotons in 2023. Over the past eight years, imports have nearly doubled, driven by rising consumption in the production of polycarbonate sheets, automotive components, and electrical and electronics products. 

The launch of domestic polycarbonate production is estimated to reduce dependency on imports and improve the competitiveness of Indian Original Equipment Manufacturers (OEMs) in global markets. 

The Indian polycarbonate market has grown at an average annual rate of 10% over the past seven years, fueled by increasing urbanization, expanding middle-class consumption, and government initiatives like Make in India. Despite this robust growth, the country remained heavily reliant on imports for its polycarbonate supply. 

India is an emerging hub for plastics, including engineering plastics, and is a significant importer of these materials. The construction sector is a major consumer of polycarbonate due to rapid urbanization and infrastructure development. In 2023, India’s total polycarbonate demand was estimated at 273 kilotons, with more than 25% of this demand coming from construction applications, followed closely by the automotive sector at 24%. 

Import Dependency: A Historical Perspective

India's reliance on polycarbonate imports has grown consistently, with over 270 kilotons imported in 2023. Thailand, one of the largest exporters to India, accounted for around 36% of these imports, followed by South Korea at 30%. Major producers in Thailand include Thai Polycarbonate (Mitsubishi Group), with an installed capacity of around 170 kilotons, and Covestro, with a capacity of 310 kilotons. Thailand exports over 85% of its polycarbonate production to countries like China, India, Japan, the USA, Malaysia, and Indonesia. 

India Polycarbonate Imports 2016-2023 (Kilotons)

India Polycarbonate Imports 2016-2023 (Kilotons)

India's polycarbonate imports increased significantly, growing from 183 kilotons in 2021 to 273 kilotons in 2023. This surge can largely be attributed to the expansion of Covestro’s polycarbonate compounding facility. Covestro India currently dominates the polycarbonate compounding market, operating a production facility in Greater Noida. The company expanded its capacity in early 2022 to meet the rising demand for compounded plastics, particularly in the automotive and electrical & electronics sectors. To support this growth, Covestro India imports polycarbonate in its primary form, primarily sourced from its facility in Map Tha Phut, Thailand.

Domestic Polycarbonate Production: A Strategic Shift

The announcement of a new polycarbonate production facility marks a turning point. With a capacity of 165 kilo tons per annum, this plant is expected to

  • Reduce Imports: The new Polycarbonate production could offset up to 30-40% of imports.
  • Enhance Competitiveness: Lower costs for domestic OEMs, making Indian products more competitive globally.

Competitive Landscape

The entry of a local producer will not much to the existing polycarbonate market structure dominated by multinational giants like Covestro, SABIC, Lotte, and LG Chem. In the coming years price competition and quality benchmarks will define the future landscape.

Conclusion

The polycarbonate market in India is projected to grow at a CAGR of 8.5%, expanding from its current size of 273 kilotons to surpass 400 kilotons by 2028. The additional production capacity set to come online by 2028 is expected to have a limited impact on existing market players, as it will largely cater to captive use for polycarbonate compounding. Furthermore, this capacity expansion will only partially reduce imports by 30–40%. Meanwhile, China is poised to add over 600 kilotons of new polycarbonate capacity by 2028, enabling it to offer more competitively priced exports to neighbouring countries.

In India, over 50% of imported polycarbonate resins are compounded and used in the automotive and electronics industries. Companies such as Covestro India, for instance, source resins from their facilities in Thailand to supply compounded polycarbonate to leading OEMs in these sectors. Additionally, around 100 kilotons of polycarbonate are imported annually to support the production of polycarbonate sheets and other applications. While the domestic polycarbonate capacity boost is a step forward, significant reliance on imports and global competition will continue to shape the Indian polycarbonate market in the coming years.

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India Polycarbonate Importers - 2023 (Kilotons)

India Polycarbonate Importers - 2023 (Kilotons)

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