Sodium carbonate, also known as soda ash, is an inorganic salt with a wide range of applications. It is extensively used in industries such as glass manufacturing, detergent production, soap making, and chemical manufacturing. Sodium carbonate is used directly in water treatment for pH adjustment and water softening. It is also a crucial raw material for the production of other water treatment chemicals.
The primary application of soda ash is in glass manufacturing, where it serves as a fluxing agent to lower the melting temperature of silica. This accounts for approximately 50% of the total sodium carbonate produced. The chemical industry is the second-largest consumer, consuming around 30% of the sodium carbonate. The remaining consumption includes merchant distributors, soaps and detergents, and other applications.
Soda ash can be obtained through natural mining or synthetic production methods. According to the Prismane Consulting estimates, as of 2023, approximately 76,000 KT of soda ash capacity were installed globally, with production being about 64,000 KT. Out of this, nearly 20% of capacity is located in the European region, with production accounting for 18%.
European soda ash producers are facing a significant challenge in maintaining their competitiveness compared to the natural soda ash in the United States and the synthetic soda ash in China. The European market, particularly in the glass-making sector that supplies the automotive industry, relies heavily on soda ash, with approximately 50% of its production being used in this industry.
The increasing capacity of soda ash production in China poses a major threat to the profitability of European soda ash producers. With margins under pressure in its European heartland, BASF the German company is launching a major setback to the soda ash industry. In response to elevated production costs, BASF has announced plans to shut down multiple plants situated at its primary site in Ludwigshafen. Among these closures, BASF has declared the closure of a soda ash facility with a capacity of 60 KT.
The ongoing conflict between Russia and Ukraine is significantly affecting energy prices, particularly in Europe, and creating concerns regarding energy availability. European soda ash plants commonly rely on natural gas or coal as their energy sources. Moreover, in the Solvay-soda ash process, anthracite or coke is utilized for limestone decomposition. The energy-related issues stemming from the Russia-Ukraine conflict have indirectly impacted soda ash production in Europe.
The European Union has imposed a ban on coal imports from Russia. Consequently, several plants are expected to transition from anthracite to coke as an alternative. The availability of coal, coke, and anthracite, combined with anticipated high prices, will continue to exert pressure on the region's soda ash industry.
Undeterred by the pressures in the European soda ash market, Kazan Soda remains steadfast in its commitment to its products. The company has announced its intentions to expand production capacity by an additional 300 tons in Turkey in the upcoming years.
The market outlook for soda ash for 2023 appears downbeat due to an ample supply of soda ash both domestically and globally. In Europe, soda ash prices experienced a decline, with significant drops of approximately 29% in Poland and 10% in the UK compared to the previous year. In 2023, the prices reached around 180 USD/ton in Poland. The decline of prices in 2021 has risen considerably in 2023, owing to a shortage of raw materials and increasing energy prices.
According to Prismane consulting's estimates in 2023, the soda ash market is expected to face supply disruptions due to the Russia-Ukraine conflict. It is important to note that both Russia and Ukraine have a relatively small presence in the global soda ash market. In 2023, Russia accounted for only 4.1% of global soda ash demand, while Ukraine contributed less than 1%. However, despite their limited share, the drop in soda ash exports from Russia adds further strain to the already tight market, particularly affecting regions like Europe. Although the conflict has had some impact on the soda ash trade, it is not a major player in the overall market dynamics.
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