Carbon Black Market Overview
The global Carbon Black Market Size is projected to grow from USD 20.6 Billion in 2022 to USD 42.2 Billion by 2032, registering a CAGR of 6.9% between 2023-2032. The rising demand for Carbon Black from tire application, will further drive the Carbon Black demand in the forecast period.
Carbon black, produced from incomplete thermal decomposition of hydrocarbons, find it use in various end-use industries such as tire, rubber, paints, inks and dyes and plastics. Majority of carbon black produced globally, is consumed by tire and rubber industries and thus, its growth is very closely related to growth of the automotive sector. The largest application of carbon black is as a reinforcing agent in automobile tires and rubber products while other applications include printing ink, paint, plastics & coatings, UV stabilizer, batteries, fuel cells, and resistors for electronic circuits. Carbon black possess predominant wear and abrasion resistance properties, due to which it is widely used as a reinforcing filler.
Global Carbon Black Demand-Supply Analysis, 2016-2032 (Kilo Tons)
Source: Secondary & Primary Research and Prismane Consulting estimates
Carbon Black Capacity Overview
In 2022, the global Carbon Black capacity stood at 18,800 kilo tons, an increase of almost 3% in comparison to previous year. Since 2016, about 600 kilo tons of new capacities have been added, predominantly in Asia. The installed capacity grew at an annual average growth rare of 2.5% per year between 2016 and 2021. Carbon Black capacities are slated to increase globally from 18,800 kilo tons in 2022 to 21,500 kilo tons by 2032, resulting in an average of 1.4% growth in capacity year on year basis. During this period, most of the capacity additions will be in China while around 500-600 kilo tons will be in India.
Phillips Carbon Black. Cabot, Birla, Orion, Black Cat, CSRC, and OMSK are some of the major Carbon Black manufacturer in the world. Global operating rates have averaged around 76% between 2016 and 2021. However, capacity utilization rates are forecast to remain between 75% - 85% in the long-term forecast till 2032. The global carbon black production facility is largely located in Asia Pacific, accounting for more than 65% of the global capacity. North America is the second biggest Carbon Black producer accounting for around 15%, followed by Western Europe at 8%. While all other regions including South America, Central & Eastern Europe and Middle East & Africa together accounted for remaining share. Asia-Pacific is expected to witness a major addition of new Carbon Black capacity (excluding speculative) amounting to over 14,900 kilo tons by 2032 majority of which will be in China followed by India. The top manufacturing enterprises in Asia-Pacific are Jiangxi Black Cat Carbon Black Co, Cabot Chemical (Tianjin) Co., Suzhou Baohua Carbon Black Co. Ltd, Longxing Chemical Stock Co., Shanxi Sunshine Huatai, Anlun Chemical, Continental, Birla Carbon India Private Limited, Phillips Carbon Black and Birla Carbon Jining.The regional Carbon Black production capacity in 2022 was estimated to be over 12,000 kilo tons. The actual production in that year reached around 8,500 kilo tons, with the operating rate being approximately 70%.
Carbon Black Market by Type
In terms of Carbon Black market by type, Standard Carbon Black accounted for around 90% of the global demand, while Specialty Carbon Black accounted for the remaining share. The Specialty Carbon Black is anticipated to witness strong growth in the forecast period owing to the increase in demand from battery material, plastic compounding, and printing & coating industry. Speciality carbon black is a key feedstock, which are incorporated in the production of plastics, printing and coating industries. This type offers outstanding tinting strength, conductivity, dispersibility and UV-resistance. Owing to its UV-resistance properties, it is generally added in polypropylene for preventing degradation of material. Other important application of this type includes, batteries, and ceramics.
Global Carbon Black Demand, By Application, 2016-2032 (Kilo Tons)
Source: Secondary & Primary Research and Prismane Consulting estimates
Carbon Black Market by Application
Tire remains the largest application accounting for more than 3/4th of global carbon black market, where it is used as a reinforcing filler in sidewalls, inner liners, treads, and belt area. High abrasion resistance, low cost and excellent thermal properties has been a key driver of use of carbon black demand in tire industry. In addition to providing strength, carbon black s ozone-scavenging ability and resistance to UV radiation stabilise the rubber of the tire against oxidation and UV light as well as shield it from cracking or fissuring. The use of carbon black helps to prevent electrostatic charging and transport heat away from some hotspots on the tire, particularly around the tread and belt. As a result, the tire s lifespan is increased, and heat damage is decreased. Rubber is the second largest outlet accounting for over 15% of the global carbon black demand. Carbon black is used as a filler in almost all rubber compounds. It is used to strengthen, provide tear resistance, abrasion resistance, and high breaking stress, and enhance the physical properties of the polymer. Thus, the resulted rubber can be used in the shoe soles, gloves, and other rubber products.
Carbon Black Market by Region
In terms of Carbon Black demand by region, Asia Pacific region dominates the global Carbon Black market accounting for more than 60%. The Carbon Black market in Asia Pacific region is forecast to grow at a CAGR of 5.2% to cross 14,800 kilo tons by 2032. The strong growth in demand can be attributed to the increase in consumption of Carbon Black in automotive end use industries. Increase in consumer spending on durable and non-durable products, investment in automotive and building & infrastructure are further expected to driver the global Carbon Black market.
Global Carbon Black Demand, By Region, 2022 (Kilo Tons)
Source: Secondary & Primary Research and Prismane Consulting estimates
Asia is largest market for carbon black (specifically China) followed by Central & Eastern Europe. In term of carbon black consumption, China leads the volume growth followed by United States and Russia respectively. Russian market is profited by sufficient supply of raw materials for carbon black production, which allows it to export carbon black especially to other European countries. Japanese carbon black production is declining as tyre and rubber manufacturers are shifting to other countries due to flat market outlook of the country.
Automotive manufacturers are also looking to shift towards greener cars as governments in developing countries are providing them with rebates on green vehicles. In order to suffice the rising demand for tires, tire manufacturers around the world are embarking on massive capacity expansion programs. Companies like CEAT, JK Tires and Apollo Tires are some prominent companies that have unveiled expansion plans recently, total investments amounting in millions of dollars. Continued investments by tire manufacturers to start and expand their production capacities presents a robust opportunity for increased carbon black consumption in these industries.
Key players in Carbon Black Market
Phillips Carbon Black Limited, Thai Carbon Black Public Company Limited, China Synthetic Rubber Corporation, Mitsubishi Chemical Corporation, Orion Engineered Carbons S.A., Cabot Corporation, SID Richardson Carbon & Energy Co., Asahi Carbon Co Ltd, Omsk Carbon Group OOO, Jiangxi Black Cat Carbon Black Inc., Tokai Carbon Co., OCI Company Ltd., OJSC Kremenchug, Epsilon Carbon Private Limited (ECPL) , and Balkrishna Industries Limited (BKT) are some of the key players in the global carbon black market.
India Carbon Black Market
India reverted its status to a net exporter of carbon black in 2021, after years of being a net importer. This can be attributed to the Epsilon Carbon Private Limited (ECPL)’s new 115 kilo tons plant started in 2021 at Bellary, Karnataka. The company further announced its plans to invest over €70 million to expand capacity by 100 kilo tons, expected to be fully operational by 2025. Other major plant arrivals and expansions planned during the forecast period in the country include Philipps Carbon Black’s 142 kilo tons plant at Thervoy Kandigai, Tamilnadu in 2023 and a 15 kilo tons expansion at its Mundra facility in Gujarat. Continental Carbon Eco. Tech (CCET) has unveiled plans to start a 150 kilo tons plant at Galenda, Gujarat, expected to commence production in 2025. Madura Carbon India also expects its 230 kilo tons facility at Valsad to start production by 2025.
Carbon black market in India is valued at an estimated USD 1,400.1 million in 2022. It is poised to rise with a CAGR of 9.6% during the forecast period to be valued at USD 3,973.2 million in 2032. Tire application is currently valued at USD 1,111.3 million, expected to reach USD 3029.3 million by 2032. Carbon black demand in the country is expected to remain robust, primarily owing to a booming tire industry. With the shutting down of plants in USA, Europe and Japan, the country has huge export potential. Easy access to raw materials, lower logistics costs, easy grid connectivity and lower risk of business interruption are major factors on the back of which consumption in India is expected to thrive during the forecast period. India is expected to see new investment of over 1.1 billion USD in the next 3-5 years. Majority of investments are from Apollo Tires, BKT, Bridgestone, Goodyear, MRF, and Yokohama. JK Tires & Industries have also announced its plans to invest about 11,000 million USD over next two years for expanding its production capacity. To cater the growing domestic tire demand, Continental Tires, have expanded its capacity by 15%.
Recent Developments in Carbon Black Market
PCBL is the largest carbon black manufacturer in India, with an installed capacity of more than 600 kilo tons as of 2021. In order to meet growing demand, the company has plans to expand its production capacity of carbon black through two projects. The first involves expanding capacity at the Mundra facility in Gujarat, and a new greenfield plant in Chennai, Tamil Nadu. The first phase of the greenfield project, with a capacity of around 63 kilo tons, successfully commenced operations in the first half of 2023. This plant will contribute an additional 147 kilo tons to the overall carbon black capacity. The second project involves a brownfield expansion at the Mundra facility, targeting a capacity of approximately 40 kilo tons. With this, the total PCBL s carbon black manufacturing capacity is projected reach around 790 kilo tons.
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